Iscar recently released several different drilling innovations to meet their customers needs. These innovative products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their skill Iscar has come up with new and innovative ways to enhance productivity for the customer. Here is a little bit about these innovative products, and how they will serve the end user of these drills.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced progression of the very thriving CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for numerous material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM features four different standard drill head geometries, designed for unsurpassed performance and high dependability. The drill head is made with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are offered in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, constant chip flow and a ground gash for enhanced penetration.
The drill shank design is according to DIN 9766 standard, with available drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies showcase coolant through holes. The accurate cylinder added to the clamping portion improves durability and decreases internal stresses. The rotation stopper planes are precisely ground, to enhance the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will offer longer tool life and higher productivity.
DR-DH Deep Drills
DR-DH drills can accomplish drilling depth-to-diameter ratio of 7XD and up. Engineered to be used on standard horizontal milling centers, turning, and multi-task machines. Use of supplemental machine and setup can be avoided. They will be obtainable as semi-standard product in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very stiff tool that has a patented chip gullet design. It was developed for easily cut materials like cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for enhanced chip flow. It was engineered for drilling gummy materials such as non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's innovative solid carbide deep hole drills, you can easily drill up to 22 times diameter and attain bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This capacity can speed up several high-volume operations. The deep-hole drilling station no longer has to slow down a transfer line or stop it completely because a drill breaks.
Different target applications include deep holes for automotive, hydraulic blocks and die & mold work. A mixture of features assist the twist drills to cut faster, straighter,deeper, last longer and evacuate chips more readily. A specialized high-strength core creates a more long lasting drill point and allows for deeper flutes, enlarging the exit path for chips.
The drill tip itself have a 140 positive-point, four-margin design to preserve the edge, cut down thrust forces and aide centering and tracking. A post-coat polishing method on the flutes, margins and cutting edges decreases friction and torque that can quickly snap a drill.
The latest drills are available in standard diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are offered on request. All are made of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be refurbished.
These are just some of the latest innovations coming from Iscar.
Iscar Releases A Revolutionary Line Of Slitting Cutters Applying Tang-Grip Technology And The Sturdiness Of Sumo Tec GradesIscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Iscar Recently Made Public Many Revolutionary Lines To Extend Their Family Of Milling CuttersIscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
A Few Of Advancements In Carbide Inserts From Iscar Over The YearsIscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
Original Cutters And Carbide Insert Shapes From Iscar To Better The Machining ProcessIscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
A Number Of Changes In Carbide Inserts Coming From Iscar Over The Previous DecadeIscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.
Completely New End Mills From Iscar Can Amplify Productivity While Reducing CostsManufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
